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Rubber is a versatile material used for a variety of products, such as tires, gloves, and transportation facilities. However, the process of creating rubber products is not as simple as it seems. One of the most important steps in producing rubber products is rubber mixing. This process involves blending different raw materials to form a suitable rubber compound. The mixture is then heated and rolled, which helps break down the materials and create a uniform consistency. The rubber is then tempered, which involves setting the material under specific temperature and pressure conditions to improve its strength and durability. Tempering also helps to remove any bubbles or impurities in the rubber, ensuring that the final product is of high quality. By understanding the rubber mixing and tempering process, both manufacturers and consumers can appreciate the complex science behind rubber products.
In the whole rubber production process, the core step is rubber mixing. Rubber mixing is the lifeblood of most rubber-related enterprises, so to speak. And the quality of the mixed rubber directly determines the quality of the products.
In the whole rubber mixing process, it can be subdivided into three steps: 1. rubber breaking; 2. mixing; 3. tablet pressing
1. Rubber breaking
First of all, use a rubber breaker to crush the natural rubber (the main component of the tire is natural rubber) into a suitable particle size and discharge it from the discharge port, and the dust and impurities are cleaned at the same time of crushing.
In the whole rubber production process, the core step is rubber mixing. Rubber mixing is the lifeblood of most rubber-related enterprises, so to speak. And the quality of the mixed rubber directly determines the quality of the products.
In the whole rubber mixing process, it can be subdivided into three steps: 1. rubber breaking; 2. mixing; 3. tablet pressing
1. Rubber breaking
First of all, use a rubber breaker to crush the natural rubber (the main component of the tire is natural rubber) into a suitable particle size and discharge it from the discharge port, and the dust and impurities are cleaned at the same time of crushing.
Put crushed nature rubber and recycled rubber, rubber powder, and other raw materials into the internal mixer in proportion. Then start the internal mixer and stir for 120 seconds to mix the rubber and chemical materials thoroughly. When the time is up, take the raw materials out of the machine and put them in a bucket.
3. Tablet pressing
Pour the raw materials in the bucket into the plate vulcanization machine and press them into sheets. Kington Rubber's rubber mixing workers use the technique of
Pour the raw materials in the bucket into the plate vulcanization machine and press them into sheets. Kington Rubber's rubber mixing workers use the technique of
"triangle bag" during the tableting process, to ensure rubber's uniformity. After repeating the tableting 5 times, roll up the sheet rubber.
Finally, unroll and place the rolled-up semi-finished sheet rubber products in the material collection area, and the process of rubber mixing is completed.
The rubber mixing process can not be separated from the joint efforts of the enterprise's technical management and operating staff. It can be said that mastering exquisite rubber mixing technology will lead to success. Once there is a problem in the rubber mixing process or the management is not in place, the products tend to dull, fade easily, have poor resistance to pressure, and short service life. As the main supplier of rubber products, Kington Rubber has been highly praised by customers at home and abroad for years, relying on more than 20 years of rich rubber mixing experience to provide high-quality products.
The rubber mixing process can not be separated from the joint efforts of the enterprise's technical management and operating staff. It can be said that mastering exquisite rubber mixing technology will lead to success. Once there is a problem in the rubber mixing process or the management is not in place, the products tend to dull, fade easily, have poor resistance to pressure, and short service life. As the main supplier of rubber products, Kington Rubber has been highly praised by customers at home and abroad for years, relying on more than 20 years of rich rubber mixing experience to provide high-quality products.
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